Customer Support: +44(0)1535 680661
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Stacker and
Inspection System
Digital eye spots and removes
defects at speed.
Cooling Conveyer
Product cooling in a reduced footprint.
Tortilla Oven
Electric, Gas and Infrared versions
available.
Dough Ball Press
Sophisticated electrical solenoid press
for far superior results over traditional
hydraulic presses.
First Prover
Dough balls are carried in mesh cups
through the prover. Proving times are
between 3 and 5 minutes depending
on the line speed.
Dough Handler
Capable of producing up to 300 dough
balls per minute with sizes ranging
from 28 to 150g.
The full process for flour tortillas, chapati, wraps, pittas and other flat breads, from mixing through to stacking, can be provided by this industry leader, incorporating bucket lift, dough divider/moulder, precise drop box system, intermediate prover, all-electric press, oven, cooler, vision system and stacker.
Dowson Design – Every component has been designed for optimum performance.
High Through-put – Our production line can run in access of 54,000 units per hour.
Low Maintenance – Designed to run 24/7 with minimum maintenance.
The Dowson Tortilla Production Line is suitable for the following products ranges.
We are a world leading British manufacturer of high quality bakery equipment, from slicers, baggers, crouton dicers and dividers through to specialist bespoke equipment and full tortilla and bun lines.
From mixing to bagging, the Dowson Tortilla line is a complete production line designed to be reliable, low maintenance and delivering a high product through-put 24/7.
Due to the nature of the design and construction, the Dowson Tortilla line can be set up to produce a variety of products from Tortilla and Pitta to Wraps and Chapati.
The Tortilla line comes with the latest oven burner with electronic pilot ignition, however infrared burners are available.
Like all Dowson equipment, the Tortilla Line is designed to be easy to clean and reconfigure to maximise run time.
Below are the key features and specification for each component part of the Dowson Tortilla Production Line. A more detailed data sheet is available for download below the Technical Specifications table further down this page.
Dowson Stackers come in two options, Traditional and Robotice stacking.
Traditional Stacker Features:
Robotic Stacker Features:
Could we get a very short description as to what it does and why it does it well to go here?
Specifications:
Features:
The Dowson Tortilla Vision Inspection System sorts and rejects for the following criteria:
Could we get a very short description as to what it does and why it does it well to go here?
Features:
Could we get a very short description as to what it does and why it does it well to go here?
Features:
Construction:
Oven Frame:-
Insulation:-
Features:
Features:
Optional Features:
Dowson dough divider offers a precise and gentle dough handling process for consistent results. The gentle dividing and moulding process, excellent and repeatable weight accuracy and an extremely solid design. Operates from small artisan bakeries, semi-industrial enterprises through to fully automated 24/7 bread-making processes.
Features:
30mm – 65mm dough division chamber option to achieve 20 grams – 350 grams dough portioning.
Single or Multiple discharge Spreader belts for aligning and spacing product rows.
Rotary Head and Ram Assembly lubrication to help dough release and vacuum seal.
Single or Twin Air Knifes to help the dough release from Moulding drums.
Up to 36000 p/h
Dowson divider rounders can handle most doughs with a water content up to 60% to 70% dependent on the protein levels and flour quality – Note we our PanOMat dividers work on higher %
Weight Range:
The volumetric dough portioning system ranges from 20 Grams to 350 Grams. Volume to weight range may vary slightly dependent of percentage of water in recipe.
Accuracy:
28 – 100 grams = +/- 1-2 grams per dough piece
100 – 160 grams = +/- 2 grams per dough piece
160 – 230 grams = +/- 2-3 grams per dough piece
230 – 350 grams = +/- 3 grams per dough piece
Application:
Our divider rounders can be install to new or existing production lines:
The Dowson Tortilla Production Line has the following technical specifications. A pdf with more detailed information is available below.
Production Capacity
Single Divider with Control:
25 Ball to 6 inches – up to 27,000 pieces per hour
16 Ball to 8 1/2 inches – up to 19,200 pieces per hour
9 Ball to 12 inches – up to 10,800 pieces per hour
Twin in-line Divider with Control:
25 Ball to 6 inches – up to 54,000 pieces per hour
16 Ball to 8 1/2 inches – up to 38,400 pieces per hour
9 Ball to 12 inches – up to 19,440 pieces per hour
Size
52” press / 1300mm press
Length: 32.5m
Height: 3.5m
Width: 2.8m
For a double drop
52” press / 1300mm press
Length: 34.5m
Height: 4m
Width: 3.2m
Power requirements
380/440 volts in 3 Phase
50 Hz 30 amp (can be modified to customer requirement)
Main Motor: 2.2kW Motor
Mitsubishi, Siemens or Rockwell inverter
All functions controlled by a PLC
Are you interested in finding out more? Call our pre-sales support team on +44 (0)1535 680611
Alternatively contact us with any questions using the form below.
Our design ethos is ‘never over-engineer’.
All our equipment is stripped back to only what is needed to do the job, making our machines famously reliable and cost effective.
QUICK LINKS
CONTACT DETAILS
Dowson Food Machinery Limited
Unit 3B, Riverside Business Park
Royd Ings Avenue
Keighley
West Yorkshire
BD21 4AF
Tel: +44(0)1535 680661
